Conveyor Pulleys

SAMPLE REQUESTS & SPECIFICATION SHEETS SENT OUT SAME DAY!

FC / MC SERIES
Stainless Steel
Heavy Duty/Mine Duty
Wing Pulleys
THE ERADICATOR ®

FC Series

FC Series pulleys are manufactured from gauge wall or light duty tubing to hold tight tolerances for reliable conveyor performance.

Diameters Available: 2″ thru 12″

MC Series

MC Series pulleys are manufactured from medium or heavy wall tube and receive a machined crown when a crown is specified.

Diameters Available: 2″ thru 12.75″

Also available in Aluminum construction . PCI Aluminum pulleys offer an economical, light-weight corrosion resistant alternative to stainless steel. Available in a range of diameters and material thicknesses in either Type 2 or Type 3 hub styles.

Sanitary Class

PCI Sanitary Class pulleys are manufactured to meet 3A, USDA and FDA requirements for cleanliness by offering a premium surface finish and intelligent construction for application success in strict sanitary environments.

SURFACE FINISHES:
32 Micro-inches (or Better) on Metal Surfaces
64 Micro-inches on Lagging

HUB TYPES:
Welded Through Shaft only

Super Clean

PCI Super-Clean pulleys are intended for conveyor applications requiring the benefits of a fully machined pulley where USDA or FDA sanitary compliance is not required. Super Clean pulleys provide maximum cleaning efficiency and general aesthetics.

SURFACE FINISHES:
125 Micro-inches (or Better)

HUB TYPES:
Welded Through Shaft
Keyed Hubs with Setscrews

Easy Clean

PCI Easy-Clean pulleys are intended for conveyor applications where direct food contact is not a primary concern and are designed to provide benefits in cleaning efficiency to the intended application.

SURFACE FINISH:
250 Micro-inches (or Better) on Metal Surfaces

HUB TYPES:
Plain Bore
Welded Through Shaft
Keyed Hubs with Setscrews
ER Style Internal Bearings

Extra Value

PCI Extra-Value pulleys are intended for conveyor applications where sanitary requirements are not a concern. Extra-Value class pulleys provide corrosion resistance and reduced magnetic properties to the intended application.

SURFACE FINISH:
“As Fabricated”

HUB TYPES:
All Hub Types
Including PCI Contoured Integral End Disks

PCI Contoured Integrel End Disks

PCI® Contoured Integral End Disks are designed to maximize conveyor pulley life by reducing the risk of failure from end disk fatigue. PCI’s design eliminates the need for a hub-to-disk weld by machining a hub directly into the surface of the end disk. In addition, PCI’s special contour optimizes the surface stress of the end disk by allowing for adequate flexibility not provided by flat disk designs.

Heavy Duty Drum Pulleys

PCI Heavy Duty conveyor pulleys are designed to meet CEMA construction standards for standard duty belt conveyor applications where packaged or bulk goods are being conveyed.

Diameters Available: 14″ thru 60″

Mine Duty Drum Pulleys

PCI Mine Duty conveyor pulleys exceed CEMA construction standards for more demanding conveyor applications where impact loads are likely.

Diameters Available: 14″ thru 60″

PCI Contoured Integral End Disks

PCI® Contoured Integral End Disks are designed to maximize conveyor pulley life by reducing the risk of failure from end disk fatigue. PCI’s design eliminates the need for a hub-to-disk weld by machining a hub directly into the surface of the end disk. In addition, PCI’s special contour optimizes the surface stress of the end disk by allowing for adequate flexibility not provided by flat disk designs.

PCI Dead Shaft Pulley Assemblies

PCI® Dead Shaft Assemblies are designed to maximize conveyor pulley life by eliminating the risk of failure from end disk fatigue while increasing the pulley’s overall capacity.

Standard Duty Wing Pulleys

Standard Duty wings are designed for light to medium duty bulk handling applications where material removal is desired but impact or extreme loading is unlikely. Available in several hub styles and utilize flat tips to maximize contact and rigidity.

Diameters Available: 6″ thru 12″

Heavy Duty Wing Pulleys

Heavy Duty wings are designed for bulk handling applications where material removal is desired and moderate to heavy impact or extreme loading is likely. Available in four hub styles and features gussets to reinforce the wing members.

Diameters Available: 14″ thru 52″

Mine Duty Wing Pulleys

Mine Duty wings are designed for more demanding bulk handling applications where material removal is desired and extreme loading is highly likely. Available in three hub styles and feature gussets and reinforcing rings to stabilize wing members.

Diameters Available: 12″ thru 52″

THE ERADICATOR®

The Eradicator® wing pulley retains the belt cleaning benefits of a traditional wing while providing continuous belt contact and improved cleanout efficiency.

Patent# 10,442,631

Solid Core

Solid core pulleys offer self-cleaning benefits in the smallest of pulley diameters. Wing members can be designed using profiles including fins with flat tips, round bar or custom profiles.

Round Bar

Round bar designs (also called Beater Bar) feature a series of solid steel round bars welded to a tube or pipe core. The robust construction provides an increased safety factor in harsh environments.

Squirrel Cage

Squirrel cage pulleys are comprised of solid steel round bars welded to a series of disks which serve as the pulleys core. The open body construction provides for added clean-out over round bar or standard wing pulley designs.

7-Shaped

7-Shaped wing pulleys feature steel wing members formed to a bent shape resembling the number seven. The profile of the wing member reduces belt wear while providing an economical construction for light duty applications.

The Eradicator®

The Eradicator® wing pulley combines the best features of a traditional wing pulley with several unique performance enhancing characteristics to create the optimum self-cleaning solution.


Patent# 8,857,606
Patent# 10,442,631

The Tipless Eradicator®

The Tipless Eradicator® wing pulley incorporates some of the performance enhancing characteristics of the Eradicator® to create the optimum self-cleaning solution for small diameter applications.


Patent# 8,857,606
Patent# 10,442,631

The Eradicator® D² with Rim

The Eradicator® D² (Directional Discharge) with Rim incorporates the innovative features of the Eradicator® into a design allowing for operation in reversing conveyors handling smaller materials. The Eradicator® D² also controls the flow of material discharge to one direction only.


Patent# 8,857,606
Patent# 10,442,631

The Eradicator® D² with Tips

The Eradicator® D² (Directional Discharge) with Tips incorporates the innovative features of the Eradicator® into a design allowing for operation in reversing conveyors of all material sizes. The Eradicato®r D² also controls the flow of material discharge to one direction only.


Patent# 8,857,606
Patent# 10,442,631

MIPR Corp has over 30 years of conveyor pulley experience.  We have the technical resources and applications expertise to solve your conveyor challenges.

Contact MIPR Corp today at 1-800-540-1846 to discuss your specific needs for your conveyor application.

PCI and our relevant Patent numbers
Eradicator® is a Registered Trademark of PCI
Deflector® is a Registered Trademark of PCI
Patent# 8,857,606
Patent# 10,442,631

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